Homemade Arbys Beef Cheddar Sandwich

Homemade Arby’s Beef and Cheddar Sandwich Recipe:


  • Onion roll bun
  • Roast beef lunch meat
  • Cheddar cheese slices
  • American cheese slices
  • Milk or heavy cream
  • Smoked paprika

For Arby’s Copycat Sauce:

  • 1/2 cup ketchup
  • 2 tablespoons melted brown sugar
  • 2 tablespoons apple cider vinegar
  • 1 tablespoon granulated sugar
  • 1 teaspoon smoked paprika
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 1/4 teaspoon salt
  • 2 tablespoons mayonnaise
  • 2 tablespoons water


  1. Preheat your oven to 350°F (175°C).
  2. Start by preparing the Arby’s copycat sauce. In a bowl, mix together the ketchup, melted brown sugar, apple cider vinegar, granulated sugar, smoked paprika, garlic powder, onion powder, salt, mayonnaise, and water until well combined. Set aside.
  3. Slice the onion roll bun in half horizontally and place it on a baking sheet.
  4. Arrange the roast beef slices on one half of the bun.
  5. In a saucepan over low heat, combine the cheddar cheese and American cheese slices with a splash of milk or heavy cream. Stir until the cheese is melted and smooth. Add a pinch of smoked paprika for flavor.
  6. Once the cheese sauce is ready, pour it over the roast beef slices on the bun.
  7. Place the other half of the bun on top of the cheese-covered roast beef.
  8. Brush the top of the bun with a little melted butter or olive oil for added flavor and shine.
  9. Bake the assembled sandwich in the preheated oven for about 5-7 minutes, or until the bun is slightly toasted and the cheese is bubbly.
  10. Remove the sandwich from the oven and carefully slice it into halves or quarters.
  11. Drizzle the prepared Arby’s copycat sauce over the top of the sandwich or serve it on the side for dipping.
  12. Serve the homemade Arby’s beef and cheddar sandwich hot and enjoy your delicious and budget-friendly lunch!

Most Popular Questions and Answers Related to Homemade Arby’s Beef and Cheddar Sandwich Recipe:

Q: Can I use any type of bun for this sandwich? A: While the traditional Arby’s sandwich uses an onion roll bun, you can certainly use any type of bun you prefer. Brioche buns, sesame seed buns, or even whole wheat buns can work well.

Q: Can I use deli-sliced roast beef for this recipe? A: Yes, deli-sliced roast beef is a convenient option for this recipe. However, if you prefer a more homemade touch, you can roast your own beef and slice it thinly.

Q: Can I substitute the cheeses in the cheese sauce? A: Absolutely! While cheddar and American cheese are classic choices for an Arby’s-style sandwich, you can experiment with different cheeses to suit your taste. Swiss, provolone, or pepper jack can all work well in the cheese sauce.

Q: Is the Arby’s copycat sauce necessary? A: The Arby’s copycat sauce adds a unique flavor to the sandwich, but it’s optional. If you prefer a simpler sandwich, you can omit the sauce or substitute it with your favorite condiments like barbecue sauce or horseradish sauce.

Q: Can I make this sandwich ahead of time? A: While it’s best to assemble and bake the sandwich just before serving to maintain its freshness and texture, you can prepare the components in advance and assemble them when ready to eat. Just store the cooked roast beef, cheese sauce, and buns separately until you’re ready to assemble and bake the sandwiches.